Precision Metal Etching 0.05mm 0.1mm 0.5mm 1.0mm Stainless Steel Encoder Disc
| Specializing in photochemical etching, Xinhaisen crafts ultra-precise encoder discs (±0.01mm) tailored for motion control applications. Capable of producing optical code wheels, magnetic sensors, and reflective markers, our chemically milled components excel in thermal/mechanical resilience. Compatible with diverse metals, we optimize designs for harsh industrial settings while enabling rapid prototyping and scalable production. |
Specifications of Metal Etching Encoder Disc:
| Material Capabilities | Metal like Stainless Steel, Copper etc. |
| Thickness | 0.03 mm to 1 mm |
| Product Dimension | 600*600 mm or Customized |
| Smallest open hole | D= 0.1mm when Thickness range from 0.03mm to 0.05mm |
| Centre to Centre for holes | 1.5*Thickness |
| Product precision | ± 0.01mm (common difference). It’s generally 20% of material thickness |
| Surface treatment for choice | Silver, Gold, Tin Plated, Matt Finish, Paint |
Features of Metal Etching Encoder Discs:
- High precision,good flatness
- No burr and no stress
- Complex Geometric Patterns
- Rapid Prototype
- Cost-Effectiveness for Customization
How Does Chemical Etching Work:
- Material Preparation
- Material Cutting
- Material Cleaning
- Coating
- Drying
- Exposure
- Developing
- Etching
- Stripping
- Data inspection
- Packing
Benifits of Metal Etching Encoder Discs:
1. High Accuracy:
Achieve intricate and detailed digital designs that are not possible with traditional machining.
2. Flexibility:
Easily accommodate design changes and modifications without the need for expensive tooling.
3. Material Efficiency:
Save money by reducing waste and optimizing materials.
4. No Mechanical Stress:
Maintain material integrity by avoiding mechanical deformation during etching.
5. Scalability:
Efficiently scale from prototype to high-volume production.
6. Cost effective:
Eliminates the need for expensive and time-consuming tooling.
7. Cost efficient:
Part complexity does not affect the production time.
8. Rapid prototyping:
Produce different designs at the same time without added effort.
How to Custom Encoder Disc by Photochemical etching?
- Send us your the artwork or original samples.
- Tell us the size, thickness and material of products required.
- Listed the color of plating.
- providing with PANTONE color number or domestic color number
- Tell us the quantity and especial requirements.
If you have no idea about the design, click to contact us, we'll recommend to you.
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Precision Metal Etching 0.05mm 0.1mm 0.5mm 1.0mm Stainless Steel Encoder Disc Images
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